Black Box Testing

By admin news


Sometimes when using new substrates or items we don’t normally supply, you might encounter less than pleasing results when sublimating. Like using a 3rd party brand of poly shirts, or trying out an item no one has tried before, or just trying to calibrate your press to a specific item that doesn’t work quite well enough with our listed instructions. When one of these moments come up, you can use a similar technique we use in house to calibrate instructions, the black box test.

Simply open your printing program and create a new document and make a simple black box that’s a couple inches squared. Normally I recommend it being 2 inches by 2 inches, but less or more can be applied as needed, so long as you can tell the output color on the item. Print it out with sublimation inks.

When you have printed your box transfer, take the substrate out that you want to use for testing. It’s best to use one that has already been pressed that already has a mistake, you can repress the item quite a few times before its covered too much to tell color correctly. Press the black box onto the item using the normal time, temperature and pressure you would commonly use.

After taken out of the press, take a look at the black box:

  • If the black has a greenish tint to it, it hasn’t sublimated long enough and needs more time

  • If the black has a brownish tint to it, its sublimated for too long and has lost color and needs less time

  • If the edges look kind of splotchy or has a runny look to it, it means the pressure wasn’t enough and needs more

  • If the entire box has a cloudy look or hazy areas, you need to back off the pressure

After adjusting, reprint the black box and press once again following the above adjustments as indicated. Repeat the process using the same substrate as much as you can until you get a perfectly black box. Once you get one, record the time, temperature, and pressure used to get the results, and try another substrate with your desired image using the new settings.

Normally you should get much better results, if that doesn’t work, you can contact us if its an item we have experience with, if it’s a 3rd party item you can try contacting your supplier and see what they recommend for sublimating the item.

If you need to contact us please call 1-800-826-6332, option 2.